Reverse engineering a Storz cystoscope tip

Design Method were asked to reverse engineer the tip of a Storz cystoscope as part of a medical project. The tip is only 5mm in diameter and includes some complex geometry.

The video on this page shows the process involved in reverse engineering the tip geometry.
The scope itself was too large to fit into a lazer scanning machine. A contact scanner was used as the open bed of the machine allowed the main boyd of the scope to sit on the work bench while the tip was scanned. A special support had to be 3D printed to hold the tip at the correct angle for scanning.
The scan process took approximately 1 hour, the high resolution data was then imported into Solidworks. Data is then checked for scale and accuracy before a solid model is consrtucted to fit the data.

Design Method is a trading name of Design Method Products Limited Registered in England No 7119016
Registered Office: Sovereign House, 155-157 High Street, Aldershot, Hampshire. GU11 1TT